Roll Crusher For Sale

Roll crusher, as one of the most economical and practical crushers, is designed to handle the first and second crushing of friable minerals and stones such as coal, clay, coal gangue, limestone, slag, cement clinkers, and shale, etc.

Roll Crusher Overview

A Roll Crusher is a standard crushing machine that uses high compression to break rocks. Two heavy metal cylinders spin in opposite directions to crush the fed material.

Plant operators usually put this machine at the end of a crushing line. It works perfectly for secondary or tertiary crushing stages. The standard machine goes by the name 2PG Roll Crusher. Engineers designed it to handle materials with medium or low hardness. The design is very simple and easy to understand. You will find very few complex electronic parts inside.

The main purpose of this equipment is controlling the product shape and reducing dust. High-speed crushers shatter rocks into tiny dust particles. The dual cylinders only squeeze the rock once. The rock breaks into a neat shape and immediately drops out of the machine. This action makes it the ultimate low fines crusher. Plants that process glass, coal, or fertilizers rely entirely on this simple squeezing action to protect their product value. You protect your profit margins by creating less waste dust.

What are Different Types of Roll Crusher?

You can classify these machines based on the roller surface design. The two main types are the smooth roll crusher and the toothed roll crusher. Different materials require completely different gripping actions.

The smooth roll crusher acts exactly like its name suggests. The two steel cylinders have a completely flat and smooth surface. You use this type for fine crushing jobs. The smooth surface crushes materials like small limestone pebbles, glass, or dry clay down to just a few millimeters. The smooth surface applies equal pressure across the whole rock. You get a very uniform, small final product.

The toothed roll crusher uses sharp metal teeth on the cylinders. The teeth bite into the material and pull it down. You need this type for coarse crushing stages. The teeth easily grab large, slippery chunks of coal or wet dirt. Many mining operations use a massive version of this machine called an Aggregate Sizer. The sizer breaks large blocks of soft rock directly from the mine. You choose the toothed version when your raw material is large, wet, or very sticky. The teeth prevent the material from sliding around on top of the rollers.

Why and When Do You Need A Roll Crusher in Crushing Plant?

You need this equipment when your buyer strictly limits the amount of dust in the final product. You also need it when your raw material is too wet for standard machines.

Think about the classic roll crusher vs cone crusher debate. A cone crusher works great for hard granite. But a cone crusher grinds the rocks together inside a deep chamber. This grinding action creates a huge amount of useless rock powder. The roller design only breaks the rock one time. The rock passes right through the gap. You save the rock from extra grinding. Your final pile contains exactly the size you want and almost zero powder.

Next, think about the weather. Rain completely ruins the performance of normal crushers. Wet mud sticks to the steel walls. The discharge holes plug up tightly. The production line stops immediately. This machine excels at crushing sticky materials. The two cylinders actively pull the wet mud through the machine. ZONEDING designs these models without any bottom screen. Wet materials simply fall straight down to the conveyor belt below. You keep your plant running even during heavy rain storms.

What are Roll Crushers Used For?

Many different industries rely on this simple squeezing mechanism. Power plants, cement factories, and brick makers use it every single day.

The power industry is the largest buyer. They use the roll crusher for coal. Coal is fragile and soft. High-speed hammer machines turn valuable coal into useless black dust. The rollers gently crack the coal lumps to the exact size the power plant boiler needs. This saves thousands of tons of coal per month. You get maximum burning efficiency from properly sized coal pieces.

Other important industries use this equipment daily.

• Brick Manufacturing: You use a clay crusher to crush wet dirt and shale. The rollers destroy small stones inside the clay before they damage the brick making machine.
• Cement Plants: A limestone roll crusher reduces the size of soft limestone and chalk.
• Chemical Plants: Workers crush fertilizer pellets and glass waste. The machine prevents glass powder from escaping into the factory air.

Application of Roll Crusher

Roll Crusher is suitable forRiver gravel, iron ore, limestone, basalt, quartz, granite and other medium or hard ores and rocks in metallurgy industry, cement industry, power department, construction, phosphate, refractory industry, etc.

All Kinds of Roller Crusher

Our company produces 3 types of roll breakers: Roller crushers,Toothed rollers and hydraulic rollers.

Working principle of Roller Crusher

Technical Parameter of Roll Crusher

Model	2PG0425	2PG0640	2PG0740	2PG0850	2PG1060	2PG1260	2PG1560
Roller Diameter(mm)	Ф400	Ф600	Ф700	Ф800	Ф1000	Ф1200	Ф1500
Roller Width(mm)	250	400	400	500	600	600	600
Input Size(mm)	≤25	≤25	≤25	≤25	≤30	≤30	≤30
Discharging Gate(mm)	2-8	2-8	2-8	2-8	2-10	2-10	2-10
Processing Capacity(t/h)	5-10	10-20	15-30	20-40	30-50	40-70	60-110
Power Models	Y132M-6	Y180L-6	Y200L-4	Y225M-4	Y250M-4	Y315M-6	Y315L-6
Motor Power(kw)	5.5×2	15×2	30×2	45×2	55×2	75×2	110×2

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