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Mixers are indispensable equipment in mining, chemical, building materials and other industries, used to evenly mix various materials.
The mining agitator, also called mixer, is a kind of agitating equipment used for ore pulp agitation before flotation operation, so that ore pulp and reagent are fully mixed. It can also be used for stirring other non-metallic minerals. Mixing barrels are very common in metal and non-metal beneficiation, such as flotation beneficiation, hydrometallurgy, rare and precious metal leaching and extraction, and are also used in many sewage treatment and production of some chemical raw materials.
copper ore, gold ore, lead-zinc ore, fluorite ore, coal, ore, coal mine, bauxite ore, iron ore, talc, etc.
Mining mixer is used for mixing pulp before flotating separation work, which mixes the pulp with medicament sufficiently for mineral selection. The mixing tank can also used for mixing other non-metallic minerals. It is applied in the material with density not higher than 30% (calculated by weight) and fixed material size less than 1 mm. It is flat-bottomed barrel with mechanical mixing method by radiant circular spiral impeller.
When the machine works, the pulp and pharmaceutical take circular motion by the rotation of the impeller to get mixed evenly in the whole tank, and then the mixed suspension liquid discharges from the overflow part.
There is less ash left. Besides, there is a watershed set on the bottom. So the whole machine is very clean.
Advanced equipment performance. The quality of production is stable. The mixing is even. And the discharging is quick.
| Category | Specification Model | Dimensions | Effective cubage(m³) | Rotate speed (r/min) | Motor power (kw) | Dimensions (mm) | Total weight (kg) | |
| Diameter (mm) | Height (mm) | |||||||
| Agitating tank | XB-10×10 | 1000 | 1000 | 0.58 | 390 | 1.5 | 1130×1130×1521 | 1050 |
| XB-12×12 | 1200 | 1200 | 1.18 | 390 | 2.2 | 1130×1330×1721 | 1160 | |
| XB-15×15 | 1500 | 1500 | 2.2 | 280 | 3 | 1750×1640×2190 | 1270 | |
| XB-20×20 | 2000 | 2000 | 5.6 | 210 | 5.5 | 2380×2160×2850 | 1700 | |
| XB-25×25 | 2500 | 2500 | 11.2 | 190 | 7.5 | 2990×2720×3540 | 3500 | |
| XB-30×30 | 3000 | 3000 | 19 | 140 | 18.5 | 4030×3270×3010 | 5200 | |
| XB-35×35 | 3500 | 3500 | 29 | 230 | 30 | 3920×3740×4970 | 6630 | |
| XB-40×40 | 4000 | 4000 | 45 | 210 | 37 | 4520×4320×5570 | 7830 | |
| Lifting type | XBT-10×15 | 1000 | 1500 | 1 | 510 | 2.2 | 1130×1130×2070 | 1250 |
| XBT-15×20 | 1500 | 2000 | 2.9 | 400 | 4 | 1636×1768×2785 | 1677 | |
| XBT-20×20 | 2000 | 2000 | 5.6 | 312 | 11 | 2180×2220×3015 | 3100 | |
| High-efficiency leaching tank | XF-20×20 | 2000 | 2000 | 7.07 | 82.5 | 1.5 | 2032×2032×3595 | 2400 |
| XF-25×30 | 2500 | 3000 | 13.5 | 57.6 | 2.2 | 2532×2532×4152 | 3670 | |
| XF-30×30 | 3000 | 3000 | 22.97 | 50 | 2.2 | 3180×3180×4673 | 5340 | |
| XF-35×40 | 3500 | 4000 | 35.6 | 41 | 4 | 3685×3685×5314 | 7140 | |
| XF-40×45 | 4000 | 4500 | 52.78 | 33.5 | 4 | 4185×4185×5814 | 9300 | |
| XF-45×50 | 4500 | 5000 | 74.75 | 33.5 | 5.5 | 4685×4685×6466 | 10500 | |
| XF-50×56 | 5000 | 5600 | 102.1 | 30.6 | 5.5 | 5185×5185×6975 | 12300 | |
| XF-55×60 | 5500 | 6000 | 135.4 | 24.4 | 7.5 | 5670×5670×7569 | 13500 | |
Answer: Key factors influencing separation include the table’s motion (stroke and frequency), water volume and slope, feed rate and concentration, and the feed material’s particle size and shape. Proper adjustment of these factors is critical for efficient separation. The table’s longitudinal and transverse slopes must be precisely controlled. The feed concentration should also be appropriate, typically 20-30% for coarse minerals and 15-25% for fine minerals.
Answer: Operation involves observing the bed surface and adjusting the slope, water flow, and feed rate. Regular maintenance includes checking for loose parts, lubricating moving components, inspecting for wear, and cleaning the table surface. Preventative maintenance should be performed regularly, with intervals ranging from every month to once a year.
Answer: Common issues can include table shaking or choppy cuts, uneven material distribution, or poor separation. Troubleshooting may involve checking for loose bolts, damaged springs, or misalignment, adjusting belt tension, inspecting electrical components, and ensuring proper lubrication. If there’s unusual noise, identify the source and eliminate the problem.
Answer:
Advantages: Shaking tables offer high enrichment ratios, are relatively simple to operate, and produce visible separation zones, allowing for easy adjustment and monitoring. They are suitable for a wide range of particle sizes and densities.
Disadvantages: They typically have lower throughput capacity compared to some other methods like jigs or spirals. They also require a relatively large footprint and consume a significant amount of water.
Answer: The selection depends on the material being processed, the desired throughput, and the particle size range. Factors to consider include the deck area, stroke length, and riffle design. Consulting with a manufacturer or expert is recommended to determine the optimal configuration.
