全站搜索
Search the entire website
Search the entire website
From gold to tungsten, our Jigging Separator Machine handle it all – versatile solutions for every mining need
A jigging machine is a piece of equipment that implements the jigging process. The process in which the material is sorted according to density differences, mainly in a vertically rising and falling stream of variable speed media. The difference in size and shape of the material has an effect on the result of the separation. The medium used in jigging can be either water or air. When water is used as the sorting medium, it is called hydraulic jigging; when air is used as the sorting medium, it is called wind jigging.
According to the different equipment structure and water flow movement, it can be roughly divided into the following categories: piston jigger, diaphragm jigger, air pulsation jigger, and dynamic screen jigger.
Selection Guide
Jig machine selection steps: first and jig machine manufacturer telephone contact, by asking some technical questions, you can roughly understand whether this manufacturer is professional, the next step is to carry out beneficiation tests, this step is critical, you bring ore to the jig machine manufacturer, the general situation is 30-40 kg of raw ore, the regular manufacturers have small jig machine available for free test, the test is not as good as the actual production indicators, but also The test is not as good as the actual production indicators, but also from the side to grasp the ore beneficiation indicators, and jigger manufacturer’s technology is perfect, if the test link can reach the ideal indicators, then this manufacturer has a certain strength, and then is to order equipment links, look at the quality of jigger equipment, external viewing jigger working principle is reasonable, and according to your site conditions for improvement, of course, the important issue is the price, the price is also based on the above The price is also based on the above cases of negotiation, the final order products, jigger manufacturers have professional technical staff to install and commission until you produce qualified products.
Jig concentrator is a gravity separator machine used to separate coarse grain ore in alluvial gold, crushed rock gold, coltan, tin, tungsten, diamond, barite, iron, manganese, fluorite, garnet, etc
Raw ore is sent into the jigging chamber, due to the drumming effect of the diaphragm, the mineral grains in the media are stratified according to the specific gravity, fine and heavy mineral grains through the artificial bed particles of the gap and sieve holes, deposited in the jigging hopper of the hopper storage hopper, the upper layer of coarse and light mineral grains (materials) by the media flow rushed to the sieve at the end of the discharge port, due to the after jigging chamber than the former jigging chamber location is lower than the 50mm, so the light mineral grains through the front chamber tailboard overflow into the back room, and again subject to jigging, after which the different minerals are separated. After that, the minerals with different specific gravity will be separated and the sorting operation will be completed.
Adopting conical slide valve, the failure rate is reduced by 80%, energy consumption is small, it can realize the sorting needs of different materials and increase the processing capacity by more than 35%.
1. Energy saving, high efficiency, environmental protection.
2. Wide range of particle size, 0-30mm particle size minerals can be classified into the selection.
3. The base is made of channel steel, and the collective is made of welded steel plate with good quality and high abrasion resistance.
4. The classifier adopts tile lining, with very low maintenance rate and higher durability of wearing parts.
Model | Jig Area (M2) | Stroke (R/Min) | Feeding size (mm) | Hutch Water ( T/H) | Pressure Water (kg/cm2) | Capacity;(T/H) | Power;(KW) | Overall dimensions (mm) | Weight (T) |
JT0.57-1 | 0.57 | 60-160 | <6 | 1-2 | ≥0.3 | 1-2.5 | 1.5 | 1560x820x1550 | 0.612 |
JT1-1 | 1.04 | 60-160 | <10 | 2-3 | ≥0.3 | 4-10 | 2.2 | 1322x1190x1915 | 0.9 |
JT2-2 | 2.28 | 60-160 | <10 | 2-4 | ≥0.3 | 8-15 | 3 | 3225x1550x2150 | 1.637 |
JT4-2 | 4 | 50-125 | <10 | 4-8 | ≥0.1 | 8-16 | 7.5 | 4240x1990x2750 | 4.6 |
JT4-2A | 4 | 50-125 | <10 | 4-8 | ≥0.1 | 8-16 | 8 | 4240x1990x2750 | 4.6 |
JT5-2 | 4.86 | 80-120 | <10 | 4-10 | ≥0.1 | 10-20 | 7.5 | 3940x2006x2580 | 4.6 |
Answer: Key factors influencing separation include the table’s motion (stroke and frequency), water volume and slope, feed rate and concentration, and the feed material’s particle size and shape. Proper adjustment of these factors is critical for efficient separation. The table’s longitudinal and transverse slopes must be precisely controlled. The feed concentration should also be appropriate, typically 20-30% for coarse minerals and 15-25% for fine minerals.
Answer: Operation involves observing the bed surface and adjusting the slope, water flow, and feed rate. Regular maintenance includes checking for loose parts, lubricating moving components, inspecting for wear, and cleaning the table surface. Preventative maintenance should be performed regularly, with intervals ranging from every month to once a year.
Answer: Common issues can include table shaking or choppy cuts, uneven material distribution, or poor separation. Troubleshooting may involve checking for loose bolts, damaged springs, or misalignment, adjusting belt tension, inspecting electrical components, and ensuring proper lubrication. If there’s unusual noise, identify the source and eliminate the problem.
Answer:
Advantages: Shaking tables offer high enrichment ratios, are relatively simple to operate, and produce visible separation zones, allowing for easy adjustment and monitoring. They are suitable for a wide range of particle sizes and densities.
Disadvantages: They typically have lower throughput capacity compared to some other methods like jigs or spirals. They also require a relatively large footprint and consume a significant amount of water.
Answer: The selection depends on the material being processed, the desired throughput, and the particle size range. Factors to consider include the deck area, stroke length, and riffle design. Consulting with a manufacturer or expert is recommended to determine the optimal configuration.