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Our Ceramic ball mill are available in different styles and numerous model sizes in each style to adapt to various grinding requirements.
Ceramic ball mill is a type of grinder used to grind and blend materials for use in mineral dressing processes, paints, ceramics and so on. The works on the principle of impact and attrition and the size reduction is done by impact as the balls drop from near the top of the shell.
Ceramic ball mill machine could effectively avoid increasing mechanical iron. Also it could improve the grade of burning degree, and low wear rate, low price of wearing parts, small power consumption, low cost, easy maintenance.
A motor turns the ceramic ball mill’s cylinder via a speed reducer. Inside, liners lift ore and grinding balls using friction and centrifugal force.
Gravity makes them fall. This fall crushes the ore through impact and grinding. Processed ore exits the discharge end.
A classifier separates fine product from coarse material. Coarse particles return to the mill via a feeder for more grinding.
The feeder ensures a continuous, steady supply of ore into the mill, and ground material exits continuously. This allows the ceramic ball mill to operate non-stop, 24 hours a day.
Whether it is glaze preparation in the ceramic industry, powder mixing in the chemical industry, or drug grinding in the pharmaceutical industry, the ceramic ball mill can meet your grinding needs with its excellent performance. It is widely used in various scenarios that require high purity and high precision grinding, and is a powerful assistant to improve product quality and productivity.
Model | Feeding capacity (t/time) | Shell rotation speed (r/min) | Reference motor (kw) | Liner material |
600×700 | 0.05 | 50 | 2.2 | Chinaware,silicon,rubber or metal(the related motor power varied as per the different liner materials and grinding materials) |
800×600 | 0.075 | 42 | 3 | |
900×1200 | 0.2 | 38.5 | 5.5 | |
1300×1500 | 0.5 | 33 | 7.5 | |
1500×1800 | 1.2 | 28.5 | 11 | |
1800×2000 | 1.5 | 24 | 15 | |
2600×2800 | 5 | 16.5 | 37 | |
3000×3800 | 10 | 14.5 | 57.2 | |
3200×4600 | 15 | 13.5 | 75 |
Answer: Key factors influencing separation include the table’s motion (stroke and frequency), water volume and slope, feed rate and concentration, and the feed material’s particle size and shape. Proper adjustment of these factors is critical for efficient separation. The table’s longitudinal and transverse slopes must be precisely controlled. The feed concentration should also be appropriate, typically 20-30% for coarse minerals and 15-25% for fine minerals.
Answer: Operation involves observing the bed surface and adjusting the slope, water flow, and feed rate. Regular maintenance includes checking for loose parts, lubricating moving components, inspecting for wear, and cleaning the table surface. Preventative maintenance should be performed regularly, with intervals ranging from every month to once a year.
Answer: Common issues can include table shaking or choppy cuts, uneven material distribution, or poor separation. Troubleshooting may involve checking for loose bolts, damaged springs, or misalignment, adjusting belt tension, inspecting electrical components, and ensuring proper lubrication. If there’s unusual noise, identify the source and eliminate the problem.
Answer:
Advantages: Shaking tables offer high enrichment ratios, are relatively simple to operate, and produce visible separation zones, allowing for easy adjustment and monitoring. They are suitable for a wide range of particle sizes and densities.
Disadvantages: They typically have lower throughput capacity compared to some other methods like jigs or spirals. They also require a relatively large footprint and consume a significant amount of water.
Answer: The selection depends on the material being processed, the desired throughput, and the particle size range. Factors to consider include the deck area, stroke length, and riffle design. Consulting with a manufacturer or expert is recommended to determine the optimal configuration.